Man calling a heating repair service for an overheating furnace

If your furnace keeps turning off and that burning smell persists, it’s likely a sign that your furnace is overheating and struggling to function properly. With the cold weather settling in, a furnace that isn’t heating your home effectively is more than just an inconvenience in your HVAC System. Overheating can cause your furnace to shut down, and if ignored, it can lead to serious damage to the system, resulting in heating repair or replacements. Additionally, an overheating furnace can increase the risk of dangerous issues like carbon monoxide leaks, putting your health and safety at risk.

Never ignore an overheating furnace! Continuing to run the system in this condition only exacerbates the problem. The issue won’t resolve itself, and delaying repairs could lead to permanent damage. There are several potential causes of an overheating furnace, including dirty air filters, faulty thermostats, or malfunctioning blower motors. Fortunately, the heating repair experts at URBN Home Services are here to help. We specialize in diagnosing and resolving overheating furnace issues in Las Vegas, NV, ensuring that your home stays warm and safe throughout the winter. Contact us today to schedule an inspection and get your furnace back to peak performance.

Man recognizing an overheating furnace for heating repair

How to Recognize an Overheated Furnace

An overheating furnace loses efficiency and may eventually stop working altogether. You’ll likely notice something is wrong when your furnace starts overheating, but it can be difficult to pinpoint the exact cause without a closer look. It’s important to recognize the warning signs of an overheating furnace so you can take action before further damage occurs.

Watch for the following indicators that your furnace is overheating:

  • A constant burning aroma: While a brief burning smell when your furnace first starts up is normal, especially if it hasn’t been used in a while, a persistent or worsening burning smell could indicate a serious problem.
  • A strange humming noise: If you hear a strange humming sound coming from the furnace, it’s a sign that the motor is working too hard, often due to restricted airflow or an issue with the blower motor. Always turn off the furnace immediately if you hear this sound to avoid further damage.
  • The furnace turns off before completing a cycle: If your furnace shuts down prematurely, it likely means that the heat exchanger is reaching dangerous temperatures, triggering the high-limit switch to stop the system for safety reasons.

It’s normal for a furnace to emit a burning smell when it’s started up after being idle for a while, as it burns off dust that has settled on its components. However, if the burning smell persists for more than 30 minutes or continues to be present throughout operation, it could be a sign of overheating wires that are melting.

If you’re noticing these symptoms, it’s crucial to have an HVAC professional.

Dirty furnace blower in heating repair

What Causes a Furnace to Overheat?

Limited Airflow

One of the most common and easily overlooked causes of an overheating furnace is poor air circulation. When there isn’t sufficient airflow, the internal components of the furnace can overheat, as the system struggles to distribute warm air throughout your home. This issue is often caused by a clogged air filter, which can easily be forgotten or ignored.

The air filter plays a crucial role in trapping dust, dirt, and other contaminants before they enter your furnace’s ventilation system. However, when the filter becomes clogged, it restricts airflow, forcing the furnace to work harder to heat your home. As the furnace works overtime without proper airflow, it can quickly overheat and shut down to prevent further damage.

To avoid this, it’s essential to inspect and replace your furnace’s air filter regularly. The recommended frequency for filter replacement depends on the type of filter you use:

  • 1″-2″ filters: Change every 3 months
  • 4″ filters: Change every 6 months
  • 5″ filters: Change every 12 months

However, if you live with several people or have pets, you may need to change your filter more frequently, as pet dander and increased dust levels can clog the filter faster. Regular filter changes not only prevent overheating but also improve your furnace’s overall efficiency, reduce energy bills, and extend the life of your HVAC system. 

Dirty Internal Parts

When the air filter becomes clogged, it allows dust, dirt, and other contaminants to build up inside the furnace, affecting its performance and potentially causing serious issues. One of the key components that can be impacted is the heat exchanger. As dust and grime accumulate on the coil, the heat exchanger is unable to transfer heat efficiently, forcing the furnace to work harder and eventually overheating.

The blower motor is another part that is particularly sensitive to dust and dirt. When the blower motor is clogged with debris, it struggles to circulate air properly and may not be able to ventilate itself. This strain on the motor can lead to overheating, which could cause the furnace to shut down prematurely or, worse, fail entirely. Regular cleaning and replacing of the air filter can help prevent dust buildup on these vital components and maintain the efficiency and safety of your heating system.

Frequent On-and-Off Cycling

Short cycling occurs when your furnace turns on and off rapidly, or shuts down prematurely during the heating cycle, before it has a chance to fully warm your home. This repetitive on-and-off cycle places significant stress on the furnace motors and prevents the system from maintaining a consistent, comfortable temperature in your home. Several issues can cause short cycling, and it’s important to address the root cause to prevent further damage and ensure efficient heating.

Common causes of furnace short cycling include:

  • An oversized furnace: If your furnace is too large for your home, it heats the space too quickly and shuts off before completing a full cycle. This leads to frequent on-and-off cycles, increasing wear and tear on your system and wasting energy.
  • A malfunctioning thermostat: A faulty thermostat can cause inaccurate temperature readings, prompting the furnace to cycle on and off unnecessarily, or to turn off prematurely.
  • Overheating: One of the most common reasons for short cycling, overheating occurs when the furnace turns itself off as a safety measure to prevent damage to the motor or other internal components. As the furnace cools down, it attempts to restart, only to overheat again shortly after. In cases of overheating, the furnace turns off to protect itself from damage, especially to sensitive parts like the blower motor or heat exchanger. 

If you’re experiencing short cycling, it’s important to schedule an HVAC inspection to identify the underlying issue and take corrective action. Whether it’s replacing the thermostat, upgrading to a correctly sized furnace, or addressing overheating with professional heating repair, resolving the problem will help restore your furnace’s efficiency and extend its lifespan.

Equipment Malfunction

Failure of mechanical components in your furnace can often lead to overheating, especially when parts like electrical wiring or the blower fan are subjected to significant stress. If a short circuit occurs or if there is inadequate airflow due to a malfunctioning fan, the furnace can overheat, triggering the safety mechanisms to shut it down. This not only prevents your furnace from properly heating your home but also places unnecessary strain on other critical components.

To avoid overheating caused by mechanical failures, it’s essential to schedule regular furnace tune-ups. These routine maintenance checks ensure that all moving parts, including the fan blower and electrical wiring, are in good working order. During a tune-up, HVAC technicians can identify signs of strain, wear, or potential issues that could lead to system failure. Catching these problems early allows you for savings before they escalate into more significant and costly heating repair.

Senior couple enjoying their old furnace

What’s the Average Lifespan of a Furnace and When to Replace It?

In many cases, furnace overheating is caused by a relatively simple issue that can be fixed with a quick repair. However, overheating can also be a sign that your furnace has reached the end of its useful lifespan. As furnaces age, mechanical failures can become more frequent, and sometimes the damage becomes too extensive to repair effectively.

The average lifespan of a furnace is about 15 years, but with regular tune-ups and proper maintenance, your furnace can often last beyond that. If your furnace is nearing the 15-year mark and overheating is becoming a recurring issue, it’s important to assess whether the problem is something that can be repaired affordably or if it’s time for a heating replacement.

Depending on the cause of the overheating, the solution may be a straightforward and inexpensive repair that can extend the life of your furnace. However, you may find yourself facing the decision of whether to invest in heating repair for an aging furnace or put that money toward a new, more energy-efficient model.

A useful guideline when making this decision is the 50% rule: if the cost of repairs exceeds 50% of the price of a new furnace, it’s generally more economical to replace the furnace. Upgrading to a high-efficiency furnace, especially if your current system is over 15 years old, can lead to significant savings on heating costs, improved comfort, and a better return on investment over time. Replacing an outdated furnace with a modern, energy-efficient model not only boosts home comfort but also reduces your energy bills, making it a wise long-term choice.

Can an overheating furnace cause carbon monoxide poisoning?

An overheating furnace not only prevents your home from being heated properly, but it can also lead to more serious consequences and heating repair. If left unchecked, an overheating furnace can result in premature system failure, potentially causing expensive heating repair bills or requiring the replacement of the entire furnace if the motor or key components are damaged.

One of the most significant risks of an overheating furnace is damage to the heat exchanger. Over time, repeated overheating can cause stress cracks to form near the welds and bends of the heat exchanger. These cracks are a major concern because they can allow dangerous exhaust gases, including carbon monoxide (CO), to escape into your home rather than being safely vented out through the flue pipe.

Carbon monoxide is a colorless, odorless gas that poses a serious health risk, leading to about 20,000 hospitalizations and hundreds of deaths annually in the U.S. The most common cause of carbon monoxide poisoning? Leaking furnaces and boilers. If your furnace is overheating and cracks develop in the heat exchanger, it could put your family’s health and safety in jeopardy.

To protect your home and loved ones, we highly recommend installing a carbon monoxide detector near your furnace. This will alert you to any dangerous gas leaks before they become a serious issue. Additionally, scheduling an annual furnace inspection and tune-up is essential for identifying and fixing potential problems before they lead to more severe damage. Regular maintenance ensures that your furnace runs safely and efficiently, giving you peace of mind during the colder months.

Conclusion

An overheating furnace is a serious issue that requires immediate attention to avoid costly repairs or replacements and ensure the safety of your home. Key signs of overheating include persistent burning smells, strange noises, and the furnace shutting off prematurely. Common causes include poor airflow due to clogged filters, dirty internal parts, short cycling, and mechanical failures. Addressing these issues early with professional heating repair can prevent further damage and extend the lifespan of your furnace. 

If your furnace is over 15 years old and overheating becomes frequent, it may be time to consider a replacement. Regular maintenance, including filter changes and inspections, is essential for keeping your furnace running efficiently and safely, reducing the risk of carbon monoxide leaks, and saving on energy costs. Don’t ignore the warning signs, have a furnace inspection by calling URBN today and avoid serious problems tomorrow.

FAQs

Can an Overheating Furnace Cause a Fire? 

Yes, continued overheating can lead to fires from damaged components. Immediate repair is essential.

How Can I Check If My Furnace Is Overheating? 

Check for weak airflow, strange smells, or odd noises. If in doubt, call a technician.

Is It Safe to Use My Furnace if It’s Overheating?

No, turn it off and call a professional to avoid further damage or safety risks.

How Much Does It Cost to Repair an Overheating Furnace? 

Costs vary; simple fixes like filter replacement are cheaper, but major repairs can be costly.

How Often Should I Inspect My Furnace? 

Annual inspections before winter help prevent overheating and ensure safe operation.

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